Today, biomass charcoal is in great demand. As a result, the demand for the sawdust charcoal making machine has increased substantially. More and more businesses now prefer to install this recycling plant to fulfill the ever-increasing demand for charcoal. The process involved in charcoal making from saw dust deals with transforming loose wood dust into a compact form to make the raw material density more exquisite. Charcoal has a higher burning efficiency compared to conventional fuel.
The sawdust charcoal making machine from Beston Machinery is a sophisticated machine that allows you to generate charcoal of high caloric value in a lot less time. All you should do is feed the machine with the raw materials. The machine will keep on discharging useful charcoal 24 hours uninterruptedly. Let’s understand the process of making charcoal from sawdust.
Sawdust to Charcoal Process
Making charcoal with sawdust involves carbonization of sawdust. The charcoal carbonizing process is divided into four major parts. Each of these processing parts is explained below.
This is the first process in the carbonization process. The sawdust or wood shaving that you obtain from various sources contains moisture. Processing wet materials is difficult. To do away with this issue and increase the caloric value of charcoal, the sawdust carbonization machine features an integrated drying device. The drying device reduces the moisture rate in charcoal up to 20 percent in order to guarantee a higher caloric value to the final (charcoal) output.
Higher temperature pyrolysis
After the materials get dried, they’re moved to the charcoal machine. Here the raw materials are heated to a higher temperature of 100 degrees centigrade. At this temperature, sawdust decomposes to produce combustible gas and charcoal. Finally, charcoal gets collected after passing through a cooling system, whereas combustible gas is processed further.
Smoke discharge, sulfur emissions
As combustible gas consists of sulfur components, the sawdust charcoal maker from Beston comes equipped with the spray dedusting system to eradicate harmful elements. Finally, you get combustible gas. You can also use the recycled combustible gas to run the furnace of the charcoal machine.
Heated charcoal can run here and there after carbonizing. So the temperature of the furnace needs to be stored to 30 degrees centigrade before storing the final output – charcoal. That also makes the complete process safe.
Although sawdust is the main raw material, others materials are also used. Sorted MSW and sewage sludge can also be carbonized to make charcoal. You can also use coconut shell, rice husk, palm shell, and peanut shell.
On account of higher caloric value, charcoal is used as a fuel in the smelting industry. You can also use it in your home for warming and cooling purposes. Additionally, charcoal can be used for producing activated carbon.
Wood vinegar is a popular material used in the medicine industry for treating various diseases.
It’s a material that has better resistance to corrosion and wear. For this reason, it’s widely used in ships, oil paints, and mosquito repellent incenses.
Benefits of Sawdust Charcoal Machine
After getting familiar with the recycling process and final products of the machine, you would like to know what benefits the machine presents. As an investor, you may want to find out the advantages of investing in this recycling machine. Here’s a list of common benefits.
Most of the recycling plants are high priced. You’ve to expend a lot of money to start a waste recycling project. However, the sawdust to charcoal maker comes with a modest cost. Just check out Beston Machinery’s pricing chart, and you’ll be amazed to know how budget-friendly the sawdust charcoal maker is.
Despite being a heavy-duty plant, the equipment doesn’t pose any threat to the environment. Instead, the plant lets you use harmful waste that can negatively affect the surroundings and the environment.
Probably, the biggest perk of this innovative plant, from a business point of view, is it yields better profits. Low cost of raw materials along with high production leads to higher profitability to any business.
The sawdust charcoal making machine is one of the best recycling projects to consider. Without investing a lot of money, you can get started in the field quickly. Just be sure you order the machine from a reliable manufacturer such as Beston Machinery in order to make the best use of your money.