Category: Carbonization Equipment

Today, biomass charcoal is in great demand. As a result, the demand for the sawdust charcoal making machine has increased substantially. More and more businesses now prefer to install this recycling plant to fulfill the ever-increasing demand for charcoal. The process involved in charcoal making from saw dust deals with transforming loose wood dust into a compact form to make the raw material density more exquisite. Charcoal has a higher burning efficiency compared to conventional fuel.

The sawdust charcoal making machine from Beston Machinery is a sophisticated machine that allows you to generate charcoal of high caloric value in a lot less time. All you should do is feed the machine with the raw materials. The machine will keep on discharging useful charcoal 24 hours uninterruptedly. Let’s understand the process of making charcoal from sawdust.

Sawdust to Charcoal Process

Making charcoal with sawdust involves carbonization of sawdust. The charcoal carbonizing process is divided into four major parts. Each of these processing parts is explained below.

Pretreatment

This is the first process in the carbonization process. The sawdust or wood shaving that you obtain from various sources contains moisture. Processing wet materials is difficult. To do away with this issue and increase the caloric value of charcoal, the sawdust carbonization machine features an integrated drying device. The drying device reduces the moisture rate in charcoal up to 20 percent in order to guarantee a higher caloric value to the final (charcoal) output.

Higher temperature pyrolysis

After the materials get dried, they’re moved to the charcoal machine. Here the raw materials are heated to a higher temperature of 100 degrees centigrade. At this temperature, sawdust decomposes to produce combustible gas and charcoal. Finally, charcoal gets collected after passing through a cooling system, whereas combustible gas is processed further.

Smoke discharge, sulfur emissions

As combustible gas consists of sulfur components, the sawdust charcoal maker from Beston comes equipped with the spray dedusting system to eradicate harmful elements. Finally, you get combustible gas. You can also use the recycled combustible gas to run the furnace of the charcoal machine.

Heated charcoal can run here and there after carbonizing. So the temperature of the furnace needs to be stored to 30 degrees centigrade before storing the final output – charcoal. That also makes the complete process safe.

Raw materials

Although sawdust is the main raw material, others materials are also used. Sorted MSW and sewage sludge can also be carbonized to make charcoal. You can also use coconut shell, rice husk, palm shell, and peanut shell.

Final products

Charcoal

On account of higher caloric value, charcoal is used as a fuel in the smelting industry. You can also use it in your home for warming and cooling purposes. Additionally, charcoal can be used for producing activated carbon.

Wood vinegar

Wood vinegar is a popular material used in the medicine industry for treating various diseases.

Tar

It’s a material that has better resistance to corrosion and wear. For this reason, it’s widely used in ships, oil paints, and mosquito repellent incenses.

Benefits of Sawdust Charcoal Machine

After getting familiar with the recycling process and final products of the machine, you would like to know what benefits the machine presents. As an investor, you may want to find out the advantages of investing in this recycling machine. Here’s a list of common benefits.

Modest investment

Most of the recycling plants are high priced. You’ve to expend a lot of money to start a waste recycling project. However, the sawdust to charcoal maker comes with a modest cost. Just check out Beston Machinery’s pricing chart, and you’ll be amazed to know how budget-friendly the sawdust charcoal maker is.

Environment-friendly

Despite being a heavy-duty plant, the equipment doesn’t pose any threat to the environment. Instead, the plant lets you use harmful waste that can negatively affect the surroundings and the environment.

Higher profitability

Probably, the biggest perk of this innovative plant, from a business point of view, is it yields better profits. Low cost of raw materials along with high production leads to higher profitability to any business.

Final words

The sawdust charcoal making machine is one of the best recycling projects to consider. Without investing a lot of money, you can get started in the field quickly. Just be sure you order the machine from a reliable manufacturer such as Beston Machinery in order to make the best use of your money.

The sugarcane bagasse charcoal making machine is a world-class option for those who are hoping to produce charcoal at a faster rate.

The days of using older methods that are inferior should be in the past. It is smarter to put this biochar pyrolysis equipment to the test because it can provide a range of benefits. Those who are putting their money into this are going to find a great deal that will continue to offer high returns.

Here is more on why this is the ultimate machine for your needs.

1) Space-Efficient

How much space is it going to take up? This is a concern for businesses looking to add the charcoal manufacturing machine (https://bestonmachinery.com/charcoal-manufacturing-machine/) to their site as soon as possible. You don’t want to be left with a machine that is going to be troublesome or is going to take up too much space. Instead, you want something that is compact and easy to use.

Does this do the trick or is it clunky?

This isn’t going to get in the way and has been designed with one’s space in mind. This is key for those who are going to have a smaller space to work with as a business.

2) High Power

Th power output is going to sit right where you want it to be.

This is key for those who are putting their money into charcoal and want to produce it efficiently. All of the problems one may have faced in the past are going to be eliminated because of the high power output. The quality biochar making machine is going to handle all of the rigorous processes on its own.

This is key and is a significant need for those who are going through a lot of resources on a daily basis. This is going to do everything to keep things in motion.

3) Equipped WIth Warranty

Getting a sugarcane bagasse biochar pyrolysis machine means investing in something for the long-term. Here are some videos: https://bestonmachinery.com/charcoal-making-machine/videos/.

However, what happens if the machine breaks down and doesn’t work as it was designed to? Who is going to take care of it? The manufacturer sets up a 1-year warranty on the machine to guarantee it will be fixed and replaced if something goes wrong.

This ensures the processes will continue as needed and the charcoal will not be stopped along the way. This is important while investing in any type of machine.

Getting this charcoal making machine for sale is going to be one of the best investments a person makes. It is going to yield great returns and is on trend right now. A business can be built on the shoulders of this machine because it is going to create high-quality charcoal at a rapid rate.

For those who are hoping to invest in a reliable manufacturer, this is the one to go with. This case is for your reference: https://bestonmachinery.com/charcoal-making-machine-in-cote-divoire/.

It is going to take your resources and turn them into charcoal as efficiently as possible. This is essential while finding a good fit for the machine and how well it works.

Due to charcoal has high economic benefit, it can be used in many industries, but raw materials is very widely and cheap, so many people want to invest in a charcoal machine. It need to consider many factors on investing in biomass charcoal making machine, which mainly including the production of raw materials, choosing a reliable supplier of charcoal machine, as well as environmental protection.

Production of Raw Materials

You should ensure raw materials are suitable for producing charcoal. And quantity of raw material is very large, but the price is very cheap. Then you will save cost of raw materials. This is the first problem.

Raw materials of charcoal making machine for sale are very widely, all kinds of biomass can be used as raw materials. It includes rice husk, peanut shell, fruit shell, cotton rod, soybeans, sesame bar, corn stalks, corn cob, wood, bamboo, palm kernel shell, olive shell, coconut shell, sawdust, all kinds of agricultural waste, sewage sludge, etc. End products of charcoal machine includes charcoal, biogas, wood tar and wood vinegar.

A high Quality Charcoal Machine

If you have the enough biomass raw materials, the next step is to choose a high quality charcoal machine from a reliable supplier, KingTiger Company. In the purchase of charcoal equipment, you should consider if the machine can produce high quality charcoal, and if it uses the advanced continuous production process. Quality of this machine shall be guaranteed, supplier shall supply the good before sale and after sales, etc.  A good machine should have advantages of fuel saving, easy maintenance, continous type, safety, as well as manpower cost saving, etc. Click here https://kingtigergroup.com/biomass-pyrolysis-plant/ to learn more about this machine.

Environmental Protection

Environmental protection shall be taking into consideration. In recent years, the state attaches great importance to environmental issues. So the charcoal making machine shall be equipped with perfect environmental equipment, it should be no any pollutants (smoke, waste water, waste gas, etc) in the whole production process.

 

Notwithstanding the stable working execution, the propelled innovation of one fire with two stages is additionally worth saying. The change of one fire with two steps is the local star in the entire business. The flammable gas produced in the heater amid the carbonization procedure can be prepared by the splash dedusting framework and condenser framework. From that point forward, the burnable gas will be reused by the draft fan to warm heater and dryer, to diminish vitality utilization and spare more cost. The carbonization machine will bring many benefits for you.

What’s more, through a progression of dedusting frameworks, the entire procedure can meet the EU emanation standard.

Carbonizing heater is a cure part in the entire arrangement of carbonization plants. Our heater has presented the twofold layer plan, which can raise the warmth usage proficiency and increment generation respect to make more monetary advantages by warming the base of the heater.

Reasons Why You Ought to Pick Biomass Carbonization Plants

1. The wood charcoal machine receives one fire two stage technique, which is the one of a kind innovation on the planet. It can make the lower some portion of the machine contact with the hot air altogether, accordingly expanding heat usage effectiveness.

2. In the creation procedure, there will produce some burnable gas, which can be transported by the fan to warm the carbonization heater to spare much vitality.

3. For the centralized server of the plant, we receive variable-recurrence and variable-speed engine, which can alter the turn speed of the barrel as indicated by material’s size, dampness, and different components whenever.

4. There is just a single hot air source in the entire operation handle, which will spare bunches of cost for customers.

Point by Point Presentation of Biomass Carbonization Plant Handle

So, the way toward making charcoal from biomass can be finished up into four noteworthy strides: high-temperature carbonization, pipe gas volatilization, sulfur discharging, charcoal improvement.

Carbonization of Biomass

As we know in general, the dampness and size of raw materials will affect the nature of the final results. Therefore, for starters, our biomass carbonizing machine is equipped with pre-treatment devices – dryer and chopper, which provide biomass moisture content of less than 20% and a size smaller than 50 mm; After this progression, the biomass will be transferred to the heater for carbonization by belt transport in order to have high-temperature carbonization; By launch, we will use conventional capacities, such as coal, wood or flammable gas, to give a warming to the heater, which will continue to drive for 30 minutes; When it reaches the appropriate temperature, raw materials in the heater will emit flammable gas that can warm the heater or dryer, rather than coal, wood or gasoline gas, which gives the impression of one fire with two stages; The retention materials in the heater, which is called simulated charcoal, will be collected specifically after cooling; And thereafter, the combustible gas enters the capacitor casing by improving the spike subtraction carcass and the twister subtraction framework to extract the breaking segments-sulfur; In the crankcase of the condenser, the flammable gas will be melted into resin and wood vinegar, which will be collected in distinctive tanks. Finally, biomass is converted into four types of assets, including charcoal, flammable gas, tar and wood vinegar, which can be said to have completely recycled assets. Besides, this machine also can be called palm kernel shell charcoal machine for sale.

If you would like to know more about biomass carbonation, please click this link https://bestonmalaysia.com/.

Charcoal produced by biomass charcoal machine is one of the best types of fuel you can come across in contemporary society. The production process, however, is complicated which means many people avoid making their own charcoal. However, if you come across a biochar production equipment for sale, you should consider purchasing it since it makes the entire production process easy. The initial investment may be a bit high, but it is worth it. You will realize it gives you long term benefits if you compare to buying charcoal daily.

Factors that Make Biomass Charcoal Machine Effective

Before opting for a biomass charcoal making machine for sale, you need to consider its properties and understand how each of these properties improves the functionality of the machine.

· Carbonization technology- wood to charcoal machine converts waste materials including municipal solid waste, and sewage sludge into charcoal using carbonization technology. Once the carbonization process is over, the final product is a fixed biomass material that has the power to replace coal power generation.

· High-temperature pyrolysis- this is a working principle, which enables the produced raw materials to go through a series of carbonization processes when they are in the burning furnace, producing a new kind of energy.

· Spay dedusting system- this is used to purify the gas produced during carbonization process by getting rid of sulfur. The purified gas is then recycled for heating the furnace and it can be used as a dryer.

· Cooling system- the charcoal making machine is equipped with a cooling system that lowers the temperature of readily made charcoal to about 30 degrees Celsius.

Charcoal Production Process

Biomass charcoal machines designed by Beston use sawdust, rice husk, sewage sludge, wood, straw, peanut shell, and municipal solid waste as raw materials. All these wastes are easy to come across which is reason enough for you to consider this machine.

Before you feed the machine with the raw materials, you have to make sure that they have less than 20% moisture content and have a size of 30mm or less. It is also important to note that different raw material uses a specific type of pretreatment device.

Once you have the materials ready, pass them through the carbonization furnace, which you should heat for about 30 minutes using natural fuels such as gas, coal, or firewood. After reaching a temperature 650 degrees Celsius to 780 degrees Celsius, the furnace will produce combustive gas and charcoal, with the entire production process taking 15 to 20 minutes.

After the charcoal is ready, you should take it through the cooling furnace to cool down before you can directly collect it. The cooling system is put in place to avoid fire accidents that might occur if hot charcoal is exposed to oxygen. The machine is fully sealed to improve the safety further while producing charcoal using the sewage sludge pyrolysis plant.

The next step is dedusting whereby the gas produced during carbonization is cleaned of all sulfur traces by passing it through spray dedusting system. The purified gas is reused to heat the furnace, and this process is one way the biomass carbonizer machine proves that it is efficient. The combustible gas can also be passed through the condenser for liquefying and later used as tar and wood vinegar. These two products are durable, high temperature and corrosion-resistant.

Benefits of Using Biomass Charcoal Machine

· The machine uses recycled materials that are affordable and readily available.

· The sewage sludge pyrolysis plant is easy and safe to operate, which is why you need to consider biomass charcoal making machine for sale instead of purchasing charcoal.

· The entire production process is environmentally friendly, a benefit that is enhanced by the use of the spray dedusting system.

· Biomass charcoal making machine has a high output rate, it is efficient, and it is highly durable.

· The machine produces high-quality charcoal since it burns uniformly

· The machine comes at a reasonable size and does not use much space. With charcoal making machines of different sizes, you can choose the one that matches your space.

Uses of Charcoal Produced Using the Biomass Charcoal-Making Machine

Charcoal made using this equipment gives you more reasons to consider biomass charcoal machine for sale. Among the various uses are as follows: https://bestonmachinery.com/charcoal-production-machine/.

· Use in industry as an additive for steel coverings or as fuel

· It can be used in agriculture as for improving soil integration, soil quality, and regulating soil microbe. It can also be used to reduce metal content in the soil.

· It is the best choice when you are holding a BBQ party.

If you are producing charcoal for sale, you can increase its quality by passing it through balling machines or stripping machines. Doing this increases its quality and consequently, its market price as well.

When you have the right machinery, you’ll be able to accomplish a great deal in carbonization of municipal solid waste. If you look at the virtues of MSW carbonization machines, for example, you’ll get a clear idea of how these machines can aid you.

Here’s a quick look at what this charcoal making equipment can do for you.

Many pieces of machinery break down from time to time. This isn’t that unusual. After all, nothing can run perfectly all the time.

However, if you opt for MSW carbonization equipment, you won’t have to worry about these breakdowns. You’ll know that your machine is going to run the way it is supposed to.

You’ll be able to save quite a bit of money if you invest in a biomass pyrolysis plant like this. You’ll have fewer hassles to deal with, and you’ll have a much smoother experience overall.

While people usually need a machine like this to perform a basic task, extra functionality is never going to be a bad thing. Some of the machines that are being sold offer additional features and some of those features are excellent.

You should take a closer look at some of the features offered. See if any of these features might be appealing to you. Features can improve your experience with a machine like this, and the right features might be worth investing in.

Some machines are very difficult to use. Even people that have the appropriate training struggle to use them appropriately. Luckily, this has never been a problem with these kinds of charcoal machines. They are something that a number of people have been able to use without a problem.

These machines have frequently been praised for their ease of use. If you need to get these machines running, you’ll be able to do that without a hassle. You’ll be able to keep them running as well.

No one wants to deal with headaches when they’re trying to operate a machine. It’s always a good idea to choose something that can be used easily. Here is a coconut charcoal machine from Beston Machinery.

When you pay for something expensive like a waste carbonization furnace, you aren’t going to want to replace it in a few years time. Instead, you are going to want to keep using your machine for as long as you can.

If you opt to buy this particular product to process municipal solid waste, you won’t have to think about replacements any time soon. You’ll be able to get a great product, and you’ll be able to use and enjoy it for many years to come.

These are some of the best municipal solid waste disposal machines of their kind. Choosing to buy them is like making an investment in your future.

The virtues of municipal solid waste carbonization furnace are clear. These machines offer some impressive benefits, and these sort of perks can’t just be overlooked. Once you have a clear understanding of the advantages that these machines offer, you’ll see why so many people choose them. You may want to choose them as well.