The continuous pyrolysis plant is successful in processing or getting rid of a variety of products such as oil sludge, oil, plastic, and many others. The process is organized in such a way that the slag is fed and discharged automatically in a process that is constant.
Procedures of Continuous Tyre Pyrolysis Plant
1. Pre-Treatment
The waste products are treated before the pyrolysis phase begins. For example, tire waste is sent through a shredder device that crushes the materials into small pieces which measure around 20mm. For plastic waste, the materials are smashed into smaller and more manageable pieces.
2. Product Feeding
Once the raw waste materials have undergone a pre-treatment process they are fed automatically into the pyrolysis reactor. Once inside the reactor, the inlet door is closed and sealed to ensure no gas is allowed to escape.
3. Pyrolysis
The pyrolysis machine is heated with the use of a heat source such as charcoal, coal, wood or fuel gas. When the reactor reaches a temperature of 250 degrees, the waste materials convert into oil gas.
4. Condensation Phase
The oil gas is now sent onto a condensation-phase where the gas converts into liquid oil.
5. Recuperation Of Wasted Gas
Inside the chamber where condensation occurs not all of the gas will condense. This wasted gas is safely directed to the reactor where it provides the fuel to heat up the reactor again before the gas is compressed.
6. Discharge
The end product of the continuous tyre pyrolysis plant includes carbon black and steel which is released automatically once the temperature drops below 40 degrees.
Benefits Of Continous Tyre Pyrolysis Plant
– The automated tube condenser assists in the entire condensing process which improves efficiency when it comes to these procedures.
– The stable activator reduces the need for labor and uses very little power throughout the process.
– The design of these machines is safe for the environment and provides a safe way to carry out the process of converting tire waste into resourceful end products.
– The continuous pyrolysis plants are able to operate 24-hours a day without the need to cool off or stop.
The tyre pyrolysis plants come in two designs to choose from. This includes either the horizontal or the rotary type. The rotary pyrolysis reactors are used in the semi-continuous and batch pyrolysis plants. The horizontal types are used for the continuous tyre pyrolysis plant. This fixed design assists with helping the temperature to rise quickly and the pyrolysis to react faster. The U-shaped tube inside these machines makes the entire process of pyrolysis a lot more efficient while saving energy.
If you are looking for an outstanding investment along with reduced labor and an easy to way to eliminate huge amounts of waste, the continuous pyrolysis plant is one of the best alternatives that are currently available on the market. These plants have offered an effective way to help keep tire waste out of our landfills.