With the increasing demand for eggs both for residential and commercial purposes, many people are getting into the pulp tray making business. The primary machine used for this process is the egg tray making machine. It works with the principle of recycling waste paper like old books, magazines, and carton boxes. They come from individuals or recycling companies. Continuous availability makes the production process economical hence people in business have an opportunity to make huge profits. The production process includes four complete phases, as stated below.
Pulp Making
It is the first stage to making the paper egg crates. In a section of the machine, the raw materials get mixed with sufficient water. The process takes some time since the pieces of paper have to absorb the liquid entirely for the formation of pulp. With the help of the pulp bond beater, the material gets mashed to make the mixture consistent. Although this stage does not involve a lot of activities, it is very vital as it determines whether the egg crates will be of good quality or not.
Molding
After forming the pulp in the required consistency, it gets conveyed to the second part of the pulp molding machine through pipes. The molding system comprises a vacuum pump, a water pump, an air compressor, and a molding machine. From the pipes, the pulp lands on the various molds. The choice of shape is entirely dependant on the size and use of crates required by customers. One advantage of working with this machine is that it can accommodate a variety of molds not only for eggs but also for shoes, coffee cups, and fruits. Next, the vacuum pump aids in ensuring the pulp sticks on the frames for the formation of the crates. Excess water gets removed to make them ready for the next stage. However, the compressor blows air on the models to detach them from the equipment.
Drying
Although there is the removal of water, it is not explicit; hence the crates need to get dried under heat as an assurance of strength. There are different mechanisms of drying, including the use of a brick drying line, metal drying line, or the sun. Your choice depends on the size and quantity of crates. When you opt to use the sun, it is necessary to check on the weather forecast before to avoid inconveniences. However, both the metal and brick drying systems are efficient for a wide range of egg crates. More models can be found: https://bestoneggtraymachine.com/egg-carton-making-machine/.
Packaging
The packing stage is the last part of the egg crate production process. Once the crates are thoroughly dried, they are ready for delivery to the respective customers. However, before packaging, they go through a compressor that eliminates any air captured within the materials. The approach makes it easy to stack a large number of trays in one storage box. Also, it reduces the weight to a considerate range.
The steps, as mentioned above, are the four stages that the egg crate making machine utilizes to make egg crates. Investing in the device is a good business venture that has the potential to grow within a short period. You can contact Beston Group for help.