Waste tires are a significant issue for most countries around the world. They can result in pollution, proliferate diseases, and even endanger wildlife. The latest waste tire recycling machine use a green-technology to dispose of waste tires.
The Tire Recycling Process
Machinery that is used for shredding rubber tires is somewhat expensive and complex. The machines that are used most frequently use a rotary-shear shredder that comes with 2 counter-rotating shafts that operate at high torque and a low speed of around 20 to 40 rpm.
The tires are first pre-shredded into pieces that look like strips. Certain operators prefer splitting the tires into 3 pieces to separate the steel-belted portions from the tire from the treads. This process assists with removing the steel beads. The process of de-beading lowers wear-and-tear on the granulator, shredder, and any other machinery used in the process. Click here to know more: https://bestonpyrolysisplant.com/.
Removing Textile Fibers And Steel
As the waste tires are shredded into smaller pieces inside the granulator, the magnets present in this type of machinery removes small steel fibers out of the tires. Low vacuum suction, wind sifters, and shaking screens are used for removing polyester fibers.
Textile fibers and steel make up around 30% of waste tires. The rubber granulate is then crushed into a powder where it is then used for various applications.
Pyrolysis is a type of thermo-chemical process that breaks down organic substances using a very high temperature. Oxygen is absent throughout the process of pyrolysis. Tire pyrolysis is one of the methods used to recycle tires where residual end products such as fuel oil are then used across many industries. Some of these industries include iron, boiler, and steel factories, chemical industries, and generators.
The Benefits And Positive Uses Of Recycled Tires
There are many uses for waste or scrap tires. Waste tires have become valuable resources across multiple industries. Some of these include:
Fuel
Reduced-sized and whole waste tires undergo a process of pyrolysis to produce fuel that is commonly used to power paper and pulp mills, and cement kilns. Tires burn cleaner and hotter than coal, which helps to reduce emissions.
Construction Materials
Many states across the U.S, use waste tires for different civil engineering projects and roads. Waste tires are inexpensive and useful materials for filling under roads as weak soil and clay are often problematic. Shredded waste tires can also be useful in landfill construction, bridge foundations, and sound walls. Using tyre pyrolysis machine to recycle tyres is a good way to dispose of waste tyres.
Crumb Rubber
Crumb rubber is a product produced from finely-ground rubber from scrap tires. The tire cords and steel are removed. The rubber that remains is further reduced into a granular form. The granules are then used in various products. Some of these include speed bumps, floor tiles, mud-guards on vehicles, and anti-fatigue mats.
Remolded Tires
The waste tires that match up to specific criteria are also used to remold sidewalls and new treads. This has created a cost-saving alternative when compared to brand new tires. When correctly manufactured, a remolded tire stands up to regular daily use, while some even come with the same warranties that you find with new tires. More information on the cost, see the site: https://bestonpyrolysisplant.com/waste-tyre-pyrolysis-plant-cost/.